Best Fuel Tank Return Line Fittings

Looking for the best fuel tank return line fittings? We’ve tested top brands like DEWHEL, Bevinsee, and JGR to bring you 10 easy-to-install, leak-proof, and durable options for a smooth-running fuel system.

Fuel tank return line fittings are essential for a smooth-running fuel system. Whether you’re upgrading your vehicle or fixing a leak, the right fitting makes all the difference.

We’ve tested and compared top brands like DEWHEL, Bevinsee, and JGR to bring you the best options. These fittings are easy to install, leak-proof, and built to last.

List of Top 10 Fuel Tank Return Line Fittings

Image Title Best For Price
DEWHEL Universal 6AN Fuel Tank Return Line Fitting Bung Kit No Welding Required Aluminum DEWHEL Universal 6AN Fuel Tank Return Line Fitting Bung Kit No Welding Required Aluminum

This DEWHEL Universal 6AN Fuel Tank Return Line Fitting Bung Kit is perfect for DIY enthusiasts and car owners who want to easily add a return line to their fuel tank without welding. It’s simple to install and works great for anyone looking to upgrade their fuel system.

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Bevinsee 6AN Universal Fuel Tank Return Line Fitting Bung Kit Aluminum Bevinsee 6AN Universal Fuel Tank Return Line Fitting Bung Kit Aluminum

The Bevinsee Bung Kit is perfect for DIY mechanics looking to add fuel return lines to their tanks. It creates a sturdy connection on aluminum or metal fuel tanks with no welding required.

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JGR Aluminum 6AN Universal Fuel Tank Return Line Fitting Bung Kit 9/16 JGR Aluminum 6AN Universal Fuel Tank Return Line Fitting Bung Kit 9/16″-18 to 6AN Fitting

This JGR Aluminum 6AN Universal Fuel Tank Return Line Fitting Bung Kit is perfect for car enthusiasts and DIY mechanics who want a reliable and easy-to-install solution for their fuel tank return line. It’s ideal for upgrading or repairing fuel systems with no welding required.

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-6 AN Fuel Return Line Fitting -6 AN Fuel Return Line Fitting

This -6 AN Fuel Return Line Fitting is perfect for anyone working on fuel systems in cars, trucks, or boats. It’s easy to use and works with aluminum or steel fuel lines, making it ideal for DIY projects or professional repairs.

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EVIL ENERGY 6AN Male Flare Bulkhead to 5/16 Hose Barb Fuel Tank Fitting Adapter Aluminum, Black EVIL ENERGY 6AN Male Flare Bulkhead to 5/16 Hose Barb Fuel Tank Fitting Adapter Aluminum, Black

This fuel tank fitting adapter is perfect for anyone working on fuel systems. It’s great for fuel tanks and fuel cells, especially with rubber, nylon, or plastic fuel lines.

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Bevinsee 8AN Universal Fuel Tank Return Line Bung Kit Aluminum Bevinsee 8AN Universal Fuel Tank Return Line Bung Kit Aluminum

Car lovers who want to fix their fuel system need this kit. DIY fans can install it fast with no coding or welding needed.

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Dewhel -6AN Male Flare Bulkhead To 5/16 Hose Barb Fuel Tank Fitting Aluminum (Black, AN6) Dewhel -6AN Male Flare Bulkhead To 5/16 Hose Barb Fuel Tank Fitting Aluminum (Black, AN6)

This fitting is the perfect choice for mechanics and car lovers who want a strong link between fuel tanks and engine parts. It connects a -6AN flare to a 5/16 hose barb using heavy-duty aluminum parts.

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SeaSense Thru-Bulk Head Fuel Fitting 3/8-Inch Brass SeaSense Thru-Bulk Head Fuel Fitting 3/8-Inch Brass

This SeaSense Thru-Bulk Head Fuel Fitting is ideal for boat owners and marine mechanics who need a reliable brass fuel connector. It works with 3/8-inch fuel lines. This durable fitting is perfect for fishing boats and outboard engines. Install it easily through your boat’s bulkhead. It keeps fuel flowing smoothly. Choose this rust-proof brass part for long-lasting performance on the water.

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Attwood 8889LP6 Acetal 3/8-Inch Barb Fuel Hose Female Tank Fitting for Johnson/Evinrude/OMC Attwood 8889LP6 Acetal 3/8-Inch Barb Fuel Hose Female Tank Fitting for Johnson/Evinrude/OMC

This fitting is perfect for boat owners with Johnson or Evinrude engines. It is great for fuel upgrades or repairs.

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Attwood 8838TM6 Universal Sprayless Connector, Prevents Fuel Spray from Fuel Line, Tank Male, ¼-Inch NPT with Thread Sealant Attwood 8838TM6 Universal Sprayless Connector, Prevents Fuel Spray from Fuel Line, Tank Male, ¼-Inch NPT with Thread Sealant

The Attwood 8838TM6 Universal Sprayless Connector is perfect for boat owners and marine mechanics who want a safe, leak-free fuel connection. Say goodbye to fuel spray when hooking up your fuel line to your tank. This male fitting works with all standard 1/4-inch NPT ports. It’s built tough for the harsh marine environment and comes with fuel-grade thread sealant already applied. It meets strict EPA and CARB rules. Quick and clean fueling is just one click away.

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Detailed Reviews

Discover the top 10 Fuel Tank Return Line Fittings handpicked for performance and value. Each product is expert-reviewed and backed by customer feedback, ensuring you find the perfect fit for your needs. Whether you prioritize durability, ease of installation, or affordability, this guide has you covered—read on to make the smart choice for your fuel system.

1. DEWHEL Universal 6AN Fuel Tank Return Line Fitting Bung Kit No Welding Required Aluminum

DEWHEL Universal 6AN Fuel Tank Return Line Fitting Bung Kit No Welding Required Aluminum

This aluminum fitting converts your fuel tank to accept a 6AN return line. The 9/16″-18 to 6AN fitting works on material up to 1/4″ thick. An O-ring is included to prevent leakage.

No welding required. Just drill a 1/2” hole for easy install.

The bung seats firmly by rotating the bolt with a wrench. Use the torque value of 60nm or a power tool for proper installation. This kit lets you add a threaded bung for your return line.

Pros Cons
  • No welding needed – simple DIY install
  • Durable aluminum construction lasts long
  • Universal 6AN fitting fits most tanks
  • O-ring included seals tight, no leaks
  • Easy hole drill – quick and clean
  • Power tool required for proper torque installation.
  • Aluminum may not suit all fuel tank materials.
  • Drilling needed; no return without correct hole size.

Perfect For:

This DEWHEL Universal 6AN Fuel Tank Return Line Fitting Bung Kit is perfect for DIY enthusiasts and car owners who want to easily add a return line to their fuel tank without welding. It’s simple to install and works great for anyone looking to upgrade their fuel system.

Ready to Purchase?

2. Bevinsee 6AN Universal Fuel Tank Return Line Fitting Bung Kit Aluminum

Bevinsee 6AN Universal Fuel Tank Return Line Fitting Bung Kit Aluminum

The Bevinsee 6AN Universal Fuel Tank Return Line Fitting Bung Kit is made from strong aluminum. It’s built to last and resists rust. This kit lets you add a return line to your fuel tank easily.

It comes with an O-ring to stop leaks. You only need to drill a 1/2″ hole for setup. No welding is required, making it simple to install.

Use power tools for best results. The kit works with materials up to 1/4″ thick. It’s a reliable upgrade for your fuel system.

Pros Cons
  • Sturdy aluminum ensures durability and longevity.
  • Easy installation with no welding required.
  • Leak-proof design with included O-ring.
  • Corrosion-resistant finish for reliable performance.
  • Power tools needed for installation, adding extra steps and cost.
  • Drilling required, may void fuel tank warranty or cause damage.
  • 60 nm force risk: deformation possible if not handled carefully.

Perfect For:

The Bevinsee Bung Kit is perfect for DIY mechanics looking to add fuel return lines to their tanks. It creates a sturdy connection on aluminum or metal fuel tanks with no welding required.

Ready to Purchase?

3. JGR Aluminum 6AN Universal Fuel Tank Return Line Fitting Bung Kit 9/16″-18 to 6AN Fitting

JGR Aluminum 6AN Universal Fuel Tank Return Line Fitting Bung Kit 9/16

The JGR Aluminum 6AN Bung Kit is a reliable upgrade for your fuel tank. Made from strong aluminum, it’s built to last and resists rust.

It adds a threaded fitting for a return line, comes with an O-ring to stop leaks, and fits 9/16″-18 to 6AN easily. Just drill a hole, tighten with a wrench, and it’s securely locked in place.

Pros Cons
  • Durable 6061-T6 aluminum resists corrosion and wear.
  • Leak-proof O-ring ensures reliable fuel system performance.
  • Easy install with no welding, just drill and tighten.
  • Universal fit for tanks up to 1/4″ thick.
  • You must drill a hole in your tank.
  • Requires power tools for secure tightening.
  • Hard to fix if the hole is misdrilled.

Perfect For:

This JGR Aluminum 6AN Universal Fuel Tank Return Line Fitting Bung Kit is perfect for car enthusiasts and DIY mechanics who want a reliable and easy-to-install solution for their fuel tank return line. It’s ideal for upgrading or repairing fuel systems with no welding required.

Ready to Purchase?

4. -6 AN Fuel Return Line Fitting

-6 AN Fuel Return Line Fitting

Choose this -6 AN male fitting for the job. It fits on aluminum or steel pipes with ease.

Use the simple compression style method. You will not need welding. Get your system running today.

Pros Cons
  • Works on steel and aluminum pipes
  • Easy installation with no welding needed
  • Perfect -6 size for secure connection
  • Durable compression style for reliable fuel return
  • Simple setup for quick fuel return connection
  • Might trap air in fuel lines
  • High pressure can make it pop
  • Needs to turn the nut fully

Perfect For:

This -6 AN Fuel Return Line Fitting is perfect for anyone working on fuel systems in cars, trucks, or boats. It’s easy to use and works with aluminum or steel fuel lines, making it ideal for DIY projects or professional repairs.

Ready to Purchase?

5. EVIL ENERGY 6AN Male Flare Bulkhead to 5/16 Hose Barb Fuel Tank Fitting Adapter Aluminum, Black

EVIL ENERGY 6AN Male Flare Bulkhead to 5/16 Hose Barb Fuel Tank Fitting Adapter Aluminum, Black

This adapter connects a 6AN flare fitting to a 5/16″ hose barb. It includes an aluminum adapter with a bulkhead nut and two rubber washers. Perfect for making fuel line connections simple.

Use this fitting with rubber, nylon, or plastic fuel lines. The black anodized aluminum resists oil, rust, and corrosion perfectly.

It securely fits fuel tanks and fuel cells. The 37-degree AN flare seals tightly during use.

Pros Cons
  • Simple AN6 to 5/16 barb fit connects.
  • Black aluminum resists rust and oil.
  • Rubber, nylon, plastic lines fit well.
  • 37-degree seal prevents fuel leaks.
  • Built for fuel tanks and cells.
  • Fits only 6AN lines
  • Works only with soft hoses
  • Hard to Install on some tanks

Perfect For:

This fuel tank fitting adapter is perfect for anyone working on fuel systems. It’s great for fuel tanks and fuel cells, especially with rubber, nylon, or plastic fuel lines.

Ready to Purchase?

6. Bevinsee 8AN Universal Fuel Tank Return Line Bung Kit Aluminum

Bevinsee 8AN Universal Fuel Tank Return Line Bung Kit Aluminum

This kit is made from sturdy 6061-T6 aluminum. It is CNC-machined for exact fit. No welding needed for setup.

You drill a 5/8\” hole in your tank. Then slide in the bung. The bolt tightens to hold it securely.

Your tank gets an 8AN fitting that works on up to 1/4\” thick material. It keeps your fuel line leak-free with included O-ring.

Pros Cons
  • Durable 6061-T6 aluminum resists corrosion and wear.
  • Easy install—no welding, just drill and bolt.
  • Leak-proof O-ring ensures a tight, secure fit.
  • Precision CNC machining for perfect accuracy.
  • Drilling required, which might be intimidating for some users.
  • Limited to 1/4″ tank thickness, not universal for all fuel tanks.
  • No tools included, you’ll need your own wrench for installation.

Perfect For:

Car lovers who want to fix their fuel system need this kit. DIY fans can install it fast with no coding or welding needed.

Ready to Purchase?

7. Dewhel -6AN Male Flare Bulkhead To 5/16 Hose Barb Fuel Tank Fitting Aluminum (Black, AN6)

Dewhel -6AN Male Flare Bulkhead To 5/16 Hose Barb Fuel Tank Fitting Aluminum (Black, AN6)

The Dewhel -6AN Male Flare Bulkhead Fitting is a must-have for fuel systems. It connects a -6AN male flare to a 5/16 hose barb. This fitting is perfect for fuel tanks and cells.

Made from 6061 T6 aluminum, it’s strong and lightweight. The black finish adds a sleek look to your setup.

Each kit includes one fitting, one bulkhead nut, and two rubber washers. It’s easy to install and ready to use.

Pros Cons
  • Strong build with 6061 T6 aluminum.
  • Fits perfectly with fuel tanks and cells.
  • Includes rubber washers for a tight seal.
  • Great value with the nut included.
  • Aluminum is softer than steel parts.
  • Parts do not match other kits.
  • Must use sealant to stop leaks.

Perfect For:

This fitting is the perfect choice for mechanics and car lovers who want a strong link between fuel tanks and engine parts. It connects a -6AN flare to a 5/16 hose barb using heavy-duty aluminum parts.

Ready to Purchase?

8. SeaSense Thru-Bulk Head Fuel Fitting 3/8-Inch Brass

SeaSense Thru-Bulk Head Fuel Fitting 3/8-Inch Brass

The SeaSense Thru-Bulk Head Fuel Fitting is a must-have for fishing enthusiasts. It’s made of durable brass and fits 3/8-inch setups.

This fitting is compact and easy to handle. It measures 9.906 cm long, 5.08 cm wide, and 2.54 cm high. Perfect for tight spaces.

It’s reliable and built to last. Ideal for fishing equipment needs. A smart choice for smooth fuel flow.

Pros Cons
  • Compact size, easy to store and handle.
  • Durable brass ensures long-lasting performance.
  • Perfect fit for 3/8-inch fuel lines.
  • Reliable for fishing and marine equipment needs.
  • Limited use: Only for 3/8-inch fuel lines, not versatile.
  • Small size: May be hard to handle during installation.
  • Brass material: Prone to corrosion in saltwater environments.

Perfect For:

This SeaSense Thru-Bulk Head Fuel Fitting is ideal for boat owners and marine mechanics who need a reliable brass fuel connector. It works with 3/8-inch fuel lines. This durable fitting is perfect for fishing boats and outboard engines. Install it easily through your boat’s bulkhead. It keeps fuel flowing smoothly. Choose this rust-proof brass part for long-lasting performance on the water.

Ready to Purchase?

9. Attwood 8889LP6 Acetal 3/8-Inch Barb Fuel Hose Female Tank Fitting for Johnson/Evinrude/OMC

Attwood 8889LP6 Acetal 3/8-Inch Barb Fuel Hose Female Tank Fitting for Johnson/Evinrude/OMC

The 8889LP6 fits Johnson/Evinrude/OMC engines with a tight seal. It uses a tough Acetal material for long life. The design makes hose installation quick and easy.

This part mates to 8883-6 for a complete fuel system. It works with 3/8-inch ID hoses and clamps. It also handles leaded, unleaded, and alcohol-blended fuel.

Attwood built this part with a never-fail attitude. It is reliable and versatile for all seasons. Trust it to keep your fuel lines secure while boating.

Pros Cons
  • Fits Johnson and Evinrude engines.
  • Easy install on the fuel tank.
  • Built with Acetal for ultimate strength.
  • Works with leaded and unleaded fuels.
  • Fits 3/8 inch barb hose securely.
  • Needs separate hose clamps
  • Only fits Johnson/Evinrude/OMC
  • Can’t use with other brands

Perfect For:

This fitting is perfect for boat owners with Johnson or Evinrude engines. It is great for fuel upgrades or repairs.

Ready to Purchase?

10. Attwood 8838TM6 Universal Sprayless Connector, Prevents Fuel Spray from Fuel Line, Tank Male, ¼-Inch NPT with Thread Sealant

Attwood 8838TM6 Universal Sprayless Connector, Prevents Fuel Spray from Fuel Line, Tank Male, ¼-Inch NPT with Thread Sealant

The Attwood 8838TM6 Universal Sprayless Connector stops fuel spray when you connect or disconnect fuel lines. Its high-strength body handles tough marine conditions. It fits all standard 1/4″ NPT fittings easily.

This connector comes with pre-applied thread sealant to prevent leaks. It meets EPA and CARB requirements for safety and reliability.

Pros Cons
  • No more fuel spray when connecting or disconnecting fittings.
  • Strong, durable design handles tough marine conditions easily.
  • Fits all standard 1/4″ NPT fittings for easy installation.
  • Pre-applied sealant stops leaks and saves time.
  • Meets EPA and CARB rules for safe, legal use.
  • Not for non-standard fuel line sizes.
  • Requires careful installation to avoid mistakes.
  • Higher cost than basic fittings.

Perfect For:

The Attwood 8838TM6 Universal Sprayless Connector is perfect for boat owners and marine mechanics who want a safe, leak-free fuel connection. Say goodbye to fuel spray when hooking up your fuel line to your tank. This male fitting works with all standard 1/4-inch NPT ports. It’s built tough for the harsh marine environment and comes with fuel-grade thread sealant already applied. It meets strict EPA and CARB rules. Quick and clean fueling is just one click away.

Ready to Purchase?

Buying Guide

Fuel tank return line fittings are key for a smooth fuel system. Pick the right one to avoid leaks and ensure long-lasting performance.

Buying the Best Fuel Tank Return Line Fittings: A Simple Guide

Choosing the right fuel tank return line fitting can feel tricky. But with this guide, you’ll find the perfect fit in no time. Here’s what to look for:

  • Material:
    Aluminum is light and rust-resistant. Brass is durable and works well in marine settings. Pick the material that fits your needs.

  • Size and Compatibility:
    Check the fitting size (like 6AN or 8AN) and thread type (like 9/16″-18). Make sure it matches your fuel tank and lines.

  • Installation:
    Look for no-weld options with O-rings for leak-proof seals. Easy-to-install kits save time and effort.

  • Durability:
    Choose fittings that resist rust and corrosion. Strong materials like 6061-T6 aluminum ensure a long life.

  • Leak Prevention:
    O-rings and tight seals are must-haves. They keep your fuel system safe and efficient.

  • Brand Reputation:
    Trusted brands like DEWHEL, Bevinsee, and JGR offer reliable and tested products.

  • Price and Value:
    Compare prices, but don’t skimp on quality. A good fitting saves money in the long run.

With these tips, you’ll find the best fuel tank return line fitting for your vehicle or boat. Enjoy a smooth, leak-free fuel system!